{"id":4888,"date":"2013-05-17T13:29:38","date_gmt":"2013-05-17T18:29:38","guid":{"rendered":"https:\/\/bds-suspension.v1gkatq8-liquidwebsites.com\/?p=4888"},"modified":"2020-09-17T11:25:21","modified_gmt":"2020-09-17T16:25:21","slug":"bds-project-kj-suspension-cage-drivetrain","status":"publish","type":"post","link":"https:\/\/blog.bds-suspension.com\/?p=4888","title":{"rendered":"BDS Project KJ: Suspension, Cage, &#038; Drivetrain"},"content":{"rendered":"<p style=\"text-align: left;\"><strong>BDS Project KJ: Suspension, Cage, &amp; Drivetrain<\/strong><a href=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4900.jpg\" data-rel=\"lightbox-image-0\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-4899 alignleft\" alt=\"BDS Jeep Liberty KJ\" src=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4900-1024x768.jpg\" width=\"300\" height=\"225\" srcset=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4900-1024x768.jpg 1024w, https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4900-300x225.jpg 300w, https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4900.jpg 1200w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p style=\"text-align: left;\">It&#8217;s been a few weeks since we checked in on Project KJ, the &#8217;05 Liberty CRD being overhauled in BDS&#8217;s R&amp;D shop for this year&#8217;s Ultimate Adventure (UA). When it comes to building a rig for the UA, it&#8217;s got to be capable on any terrain; mud, rocks, dirt, sand, snow, and even asphalt. Reliability is key as each day of the week long 1000+ mile adventure is filled with trails, highway time, and varying weather conditions. The rig needs to carry driver\/co-driver, food, camping gear, and spare parts.<\/p>\n<p><!--more--><\/p>\n<p>At this point the guys down in BDS&#8217;s R&amp;D shop are making progress on the Liberty. Cage is in and they&#8217;ve been going through finish welded all the seams. 1-3\/4&#8243; x .120 wall DOM tubing was used to secure the passenger compartment and extends forward into the engine bay to reinforce the frontend integrity now that the unibody and IFS subframe have been scrapped. Front and rear coil-over mounts are being built in as we&#8217;ll as we eagerly await the arrival of our new 14&#8243; Fox 2.5 remote C\/O and Fox 2.0 bumps any day now. Our PSC JK steering box is mounted to the front &#8220;framerail&#8221; after taking the time to sleeve and plate the unibody. OE steering shaft linkage bolted right up and won&#8217;t require much further modification. We&#8217;ll have more on this in our next post\/video update.<\/p>\n<p>Our wheels made it in from B.A.D. Wheels. They are a 17&#215;10 with 3.5&#8243; backspacing to get our desired stance and allow a bit more room for the suspension\/steering components. They feature several cool design features for safety and rapid air deflation. For now we&#8217;re mounted them to a set of 40&#8243; Maxxis Trepador radials to continue mocking up the rig. We&#8217;ve got a set of the brand spankin&#8217; new 40&#215;13.50&#215;17 DOT approved Nitto Trail Grapplers on order with expected arrival at the first of June. We&#8217;ll have a closer look at the wheels and tires at that time.<\/p>\n<p>For now enjoy a few pictures I grabbed while down at the shop today. As parts arrive we&#8217;ll see a quick transformation as this rig gets closer to being mobile again.<\/p>\n<p>Stay tuned for updates as Project KJ starts taking shape.\u00a0Follow along and join the discussion on\u00a0<a href=\"https:\/\/www.facebook.com\/media\/set\/?set=a.10151323328696430.1073741825.238551361429&amp;type=3\">Facebook<\/a>,\u00a0<a href=\"http:\/\/www.youtube.com\/user\/bdssuspension\">YouTube<\/a>,\u00a0<a href=\"https:\/\/blog.bds-suspension.com\/?cat=393\">BDS Blog<\/a>,<a href=\"http:\/\/www.lostjeeps.com\/forum\/phpBB3\/viewtopic.php?f=3&amp;t=74599\">\u00a0LostJeeps Forum<\/a>,\u00a0<a href=\"http:\/\/www.jeepforum.com\/forum\/f22\/bds-suspensions-project-kj-1502899\/\">Jeep Forum<\/a>\u00a0and\u00a0<a href=\"http:\/\/www.jeepkj.com\/forum\/f196\/bds-suspensions-project-kj-53320\/\">JeepKJ Forum<\/a>.<\/p>\n<p><a href=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4900.jpg\" data-rel=\"lightbox-image-1\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-thumbnail wp-image-4899\" alt=\"BDS Jeep Liberty KJ\" src=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4900-150x150.jpg\" width=\"150\" height=\"150\" \/><\/a><a href=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4901.jpg\" data-rel=\"lightbox-image-2\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-thumbnail wp-image-4900\" alt=\"BDS Jeep Liberty KJ\" src=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4901-150x150.jpg\" width=\"150\" height=\"150\" \/><\/a><a href=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4902.jpg\" data-rel=\"lightbox-image-3\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-thumbnail wp-image-4901\" alt=\"BDS Jeep Liberty KJ\" src=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4902-150x150.jpg\" width=\"150\" height=\"150\" \/><\/a><a href=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4903.jpg\" data-rel=\"lightbox-image-4\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-thumbnail wp-image-4902\" alt=\"BDS Jeep Liberty KJ\" src=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4903-150x150.jpg\" width=\"150\" height=\"150\" \/><\/a><a href=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4904.jpg\" data-rel=\"lightbox-image-5\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-thumbnail wp-image-4903\" alt=\"BDS Jeep Liberty KJ\" src=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4904-150x150.jpg\" width=\"150\" height=\"150\" \/><\/a><a href=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4905.jpg\" data-rel=\"lightbox-image-6\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-thumbnail wp-image-4904\" alt=\"BDS Jeep Liberty KJ\" src=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4905-150x150.jpg\" width=\"150\" height=\"150\" \/><\/a><a href=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4906.jpg\" data-rel=\"lightbox-image-7\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-thumbnail wp-image-4905\" alt=\"BDS Jeep Liberty KJ\" src=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4906-150x150.jpg\" width=\"150\" height=\"150\" \/><\/a><a href=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4907.jpg\" data-rel=\"lightbox-image-8\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-thumbnail wp-image-4906\" alt=\"BDS Jeep Liberty KJ\" src=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4907-150x150.jpg\" width=\"150\" height=\"150\" \/><\/a><a href=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4908.jpg\" data-rel=\"lightbox-image-9\" data-rl_title=\"\" data-rl_caption=\"\" title=\"\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-thumbnail wp-image-4907\" alt=\"BDS Jeep Liberty KJ\" src=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4908-150x150.jpg\" width=\"150\" height=\"150\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>BDS Project KJ: Suspension, Cage, &amp; Drivetrain It&#8217;s been a few weeks since we checked in on Project KJ, the &#8217;05 Liberty CRD being overhauled in BDS&#8217;s R&amp;D shop for this year&#8217;s Ultimate Adventure (UA). When it comes to building a rig for the UA, it&#8217;s got to be capable on any terrain; mud, rocks, dirt, sand, snow, and even asphalt. Reliability is key as each day of the week long 1000+ mile adventure is filled with trails, highway time, and varying weather conditions. The rig needs to carry driver\/co-driver, food, camping gear, and spare parts.<\/p>\n","protected":false},"author":30,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[393],"tags":[420,17,395,394,93,114],"class_list":{"0":"post-4888","1":"post","2":"type-post","3":"status-publish","4":"format-standard","6":"category-jeep-kj","7":"tag-40-tires","8":"tag-jeep","9":"tag-kj","10":"tag-liberty","11":"tag-lift-kit","12":"tag-off-road"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>BDS Project KJ: Suspension, Cage, &amp; Drivetrain | BDS Suspension Blog<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/blog.bds-suspension.com\/?p=4888\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"BDS Project KJ: Suspension, Cage, &amp; Drivetrain | BDS Suspension Blog\" \/>\n<meta property=\"og:description\" content=\"BDS Project KJ: Suspension, Cage, &amp; Drivetrain It&#8217;s been a few weeks since we checked in on Project KJ, the &#8217;05 Liberty CRD being overhauled in BDS&#8217;s R&amp;D shop for this year&#8217;s Ultimate Adventure (UA). When it comes to building a rig for the UA, it&#8217;s got to be capable on any terrain; mud, rocks, dirt, sand, snow, and even asphalt. Reliability is key as each day of the week long 1000+ mile adventure is filled with trails, highway time, and varying weather conditions. The rig needs to carry driver\/co-driver, food, camping gear, and spare parts.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/blog.bds-suspension.com\/?p=4888\" \/>\n<meta property=\"og:site_name\" content=\"BDS Suspension News\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/BDSSuspensions\/\" \/>\n<meta property=\"article:published_time\" content=\"2013-05-17T18:29:38+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2020-09-17T16:25:21+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/eadn-wc04-6979468.nxedge.io\/wp-content\/uploads\/2013\/05\/IMG_4900-1024x768.jpg\" \/>\n<meta name=\"author\" content=\"Carter @ BDS Suspension\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@BDSSuspension\" \/>\n<meta name=\"twitter:site\" content=\"@BDSSuspension\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Carter @ BDS Suspension\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"2 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/blog.bds-suspension.com\/?p=4888#article\",\"isPartOf\":{\"@id\":\"https:\/\/blog.bds-suspension.com\/?p=4888\"},\"author\":{\"name\":\"Carter @ BDS Suspension\",\"@id\":\"https:\/\/blog.bds-suspension.com\/#\/schema\/person\/e86f752d5e9f330c905a8cbc9d89496d\"},\"headline\":\"BDS Project KJ: Suspension, Cage, &#038; 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When it comes to building a rig for the UA, it&#8217;s got to be capable on any terrain; mud, rocks, dirt, sand, snow, and even asphalt. Reliability is key as each day of the week long 1000+ mile adventure is filled with trails, highway time, and varying weather conditions. 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